What Is Core Cutting?

Core cutting (also called core drilling) is a specialized construction technique used to cut precise circular openings in reinforced concrete, slabs, walls, beams, columns, asphalt, and masonry. It uses a diamond-tipped core drill to create smooth, accurate holes without damaging the surrounding structure.

Where Core Cutting Is Used

Core cutting is commonly required in:

🔧 Plumbing Installations

Creating holes for drainage pipes, water supply lines, and sewer lines.

⚡ Electrical Work

Openings for conduits, wiring, HVAC systems, and AC units.

🏢 Construction & Renovation

• Ventilation openings
• Structural testing (removing concrete samples)
• Firefighting pipelines
• Manholes and ducting

How Core Cutting Works

1. Marking the drilling area
2. Setting up the core drilling machine (hand-held or rig-mounted)
3. Fitting the diamond drilling bit
4. Water cooling system attached to prevent overheating and dust
5. Drilling through the surface with continuous pressure
6. Extracting the concrete core

This process ensures clean holes with minimal noise and vibration.

Core Cutting Sizes

Typical drilling diameters include:

• 1 inch to 18 inches
• Special drills can go up to 48 inches
• Depth depends on surface thickness (slab/wall)

Types of Core Cutting

1️⃣ Dry Core Drilling

Used for softer materials like block or brick.

2️⃣ Wet Core Drilling

Used for reinforced concrete (most common). Water keeps the drill cool and reduces dust.

Safety Standards (Especially in Dubai / UAE)

• Use only certified operators
• Follow Dubai Municipality & DM–HSE safety rules
• Proper PPE: helmet, gloves, goggles, ear protection
• Secure the drill properly
• Use water management to avoid flooding
• Follow electrical safety for machines
• Work area barricading

Cost of Core Cutting

Pricing depends on:

• Diameter
• Depth
• Reinforcement level
• Location & accessibility

In the UAE, typical rates range from AED 30 to AED 350 per hole, depending on size.

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